weber.floor 4600 industry base 

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weber.floor 4600 industry base is a standard drying industrial base for durotop.



About this product

weber.floor 4600 industry base is a rapid hardening, pump applied industrial Flooring system. The material is supplied as dry powder based on special cement, additional binder and additive. It is supplied as a pre-blended dry powder designed for application at a thicknesses of between 5 and 30mm in one operation.


Field of application

weber.floor 4600 industry base is intended as a levelling and substrate to weber.floor 4610 industry top, weber.floor 4630 and weber.floor 4650 design colour on uneven concrete substrates. The material is also intended for spreading the load on weak concrete substrates. On floors with extra high loads weber.floor 4602 is recommended.


Technical data


Working instructions

Light ventilation in the work area is necessary but windows and openings must be closed sufficiently to avoid draughts during and after application. Indoor and floor temperature should exceed +10C during and after application and for one week after that. The relative humidity of the concrete floor must not exceed 95%. Dehumidifiers must not be used for the first two days


Substrate

weber.floor 4600 industry base is mainly recommended for concrete substrates. The surface tensile strength of the substrate should be minimum 1.0 N/ mm2. Weak and non-rigid substrates, such as asphalt floors, must be removed. Shrinkage movement in newly cast concrete should have finished, otherwise reflective crack formation might appear.


Preparation and priming

The substrate should be clean, free from dust, grease and other impurities that might prevent adhesion. Holes and leaks in the substrate should be sealed. Floor drains etc. should be protected with lids and separated with stop ends. Large irregularities (>30 mm) should be filled in. The infil should be mechanically prepared before the next application and the surface vacuum cleaned and primed with a weber.floor 4716 primer according to the instructions on the data sheet. After application and whilst the primer is still fresh, it should be lightly brushed to ensure a complete uniform film has been applied. The function of the primer is to improve adhesion to the substrate, to prevent air bubbles and to prevent de-watering of the floor compound before hardening.


Mixing

weber.floor 4600 industry base should be applied using a mixer pump approved by Weber. The material is mixed with 17-18% water, which corresponds to approx. 4.25-4.5 litres per 25kg bag. Do not use excessive water. While mixing, the water content should be checked continuously by the flow ring test to ensure that the material is correctly mixed and free from separation. It is important to add only the recommended amount of water as excess water will reduce strength, increase shrinkage and encourage segregation. Conversely reduced water content increases viscosity. The temperature of the mix should ideally be between +15C and + 20C.


Application

The maximum width of the pumpable area varies from 6-8 metres depending on the pump capacity and application thickness. Wider areas can be temporarily divided with stop-ends. Pumping is carried out in sections so that the new section is pumped as quickly as possible to maintain a wet edge. A wide spatula or spiked roller should be used to assist the self levelling process.



Drying time

The screed can receive foot traffic after a drying time of 2-4 hours at an ambient temperature of +20C. The floor can be covered with weber.floordurotop after 8-12 hours depending on the layer thickness and drying conditions. High humidity of the substrate and poor drying conditions prolong the setting time.


Storage and Shelf life

Storage time in dry conditions and closed packages is 6 months. For deliveries in bulk the store time is 3 months; longer times may have an impact on the levelling properties.


Environmental Advice

Low alkalinity

Recyclable raw materials

Low emissions

Casein free

Low natural emissions


Health and Safety

Hazardous – contains cement, which is alkaline when wet and can cause skin irritation. Use eye protection, gloves and barrier cream and avoid prolonged skin contact. Avoid inhalation of dust.Wash skin contamination away with warm, soapy water. Remove splashes to the eyes by prolonged irrigation and consult a doctor. Do not ingest. Refer to Health and Safety Data Sheet.


Technical services

Weber's Customer Services Department has a team of experienced advisors available to provide on-site advice both at the specification stage and during application. Detailed specifications can be provided for specific projects or more general works. Site visits and on-site demonstrations can be arranged on request.

Technical helpline
Tel: (01525) 722110
Fax: (01525) 718988


Sales Contact

Weber products are distributed throughout the UK through selected stockists and distributors. For UK sales enquiries and overseas projects, contact Weber's Sales office.

Sales office
Tel: 08703 330070 (Press 1 for Sales)                                                       Fax: (01525) 718988


More Information

Packaging

25 Kg bags on plastic wrapped pallet

big bags